|
|
The A560 Series delivers outstanding performance for a wide range of applications, including machinery that requires high motor torque production without encoder feedback, even at low RPM. A broad selection of standard settings, plus 3 plug-in option ports, enable the user to tailor the product to suit application requirements.
- Control Panel standard. Stores settings in non-volatile memory for copying to other drives.
- Low cost optional upgrade Parameter Unit, with 8 languages, back-light, 24 keys for direct numeric entry, non-volatile memory of all settings.
- RS-485 Multi-drop serial communication standard.
-
Communications options:
-
DeviceNet
-
Profibus DP
-
CC-Link
-
Modbus Plus
-
Ease of maintenance:
-
Open loop magnetic flux vector control.
-
Closed loop flux—vector speed control, including 0 RPM holding torque, with encoder feedback option
-
Sink / Source selectable control logic.
-
UL, cUL
|
|
Constant Torque
|
Variable Torque
|
Model Number
|
|
Hp
|
Output Amps
|
Hp
|
Output Amps
|
|
3-Phase 600 VAC Input / Output
|
|
1
|
1.7
|
1
|
1.8
|
FR-A560-0.75K-NA
|
|
3
|
4
|
3
|
4.7
|
FR-A560-2.2K-NA
|
|
5
|
6.1
|
5
|
7.3
|
FR-A560-3.7K-NA
|
|
10
|
12
|
10
|
14.8
|
FR-A560-7.5K-NA
|
|
20
|
22
|
25
|
27
|
FR-A560-15K-NA
|
|
30
|
33
|
40
|
41
|
FR-A560-22K-NA
|
|
50
|
55
|
60
|
62
|
FR-A560-37K-NA
|
|
75
|
84
|
100
|
99
|
FR-A560-55K-NA
|
|
100
|
104
|
100
|
104
|
FR-A560L-75K-NA
|
|
125
|
131
|
150
|
152
|
FR-A560L-90K-NA
|
|
150
|
152
|
215
|
221
|
FR-A560L-110K-NA
|
|
200
|
202
|
250
|
255
|
FR-A560L-132K-NA
|
|
250
|
255
|
300
|
304
|
FR-A560L-185K-NA
|
|
300
|
304
|
400
|
402
|
FR-A560L-220K-NA
|
|
400
|
402
|
500
|
496
|
FR-A560L-280K-NA
|
|
550
|
552
|
650
|
663
|
FR-A560L-375K-NA
|
|
650
|
663
|
750
|
773
|
FR-A560L-450K-NA
|
|
750
|
773
|
800
|
800
|
FR-A560L-530K-NA
|
|
800
|
800
|
900
|
900
|
FR-A560L-600K-NA
|
|
900
|
880
|
1000
|
990
|
FR-A560L-670K-NA
|
|
1000
|
990
|
1100
|
1100
|
FR-A560L-750K-NA
|
|
1100
|
1100
|
1200
|
1210
|
FR-A560L-800K-NA
|
|
1200
|
1210
|
1300
|
1320
|
FR-A560L-900K-NA
|
Instruction Manuals
|
Instruction Manuals
|
|
Model Number
|
Model Number
|
|
FR-A560
|
IB-0600012
|
|
FR-A540L / A560L
|
IB-T7273
|
A560 Ratings 600V Class 0.75K – 55K
|
Model FR-A560- _ _ K-NA
|
0.75
|
2.2
|
3.7
|
7.5
|
15
|
22
|
37
|
55
|
|
Horsepower Rating (*1)
|
Constant Torque
|
1
|
3
|
5
|
10
|
20
|
30
|
50
|
75
|
|
Variable Torque (*6)
|
1
|
3
|
5
|
10
|
25
|
40
|
60
|
100
|
|
Output
|
Rated Capacity(kVA) (*2)
|
Constant Torque
|
1.7
|
4
|
6.1
|
12
|
22
|
33
|
55
|
84
|
|
Variable Torque
|
1.8
|
4.7
|
7.3
|
14.8
|
27
|
41
|
62
|
99
|
|
Continuous Rating (A)
|
Constant Torque
|
1.7
|
4
|
6.1
|
12
|
22
|
33
|
55
|
84
|
|
Variable Torque (*6)
|
1.8
|
4.7
|
7.3
|
14.8
|
27
|
41
|
62
|
99
|
|
Overload Current Rating (*3)
|
Constant Torque
|
150% 60 sec., 200% 0.5 sec. (Inverse time characteristics)
|
|
Variable Torque (*6)
|
120% 60 sec., 150% 0.5 sec. (Inverse time characteristics)
|
|
Voltage (*4)
|
3-Phase 600V 60Hz
|
|
Regenerative Braking Torque
|
Max. Value / Time
|
100% 5 sec
|
20% (*5)
|
|
Power Supply
|
Tolerable Work. Rate
|
2% ED
|
Continuous (*5)
|
|
Rated Input, AC Voltage, Frequency
|
3-Phase 575V 60Hz
|
|
Tolerable AC Voltage Fluctuation
|
490 - 632V 60Hz
|
|
Tolerable Frequency Fluctuation
|
± 5%
|
|
Supply (kVA) (*7)
|
2.5
|
5.5
|
9
|
17
|
28
|
41
|
66
|
100
|
|
Protective Structure (JEM1030)
|
Enclosed type (IP20) NEMA?1
|
|
Cooling Method
|
Forced air cooling
|
|
Approximate Weight (kg (lbs))
|
7 (15)
|
7 (15)
|
7(15)
|
7 (15)
|
15 (32)
|
15 (32)
|
55 (120)
|
55 (120)
|
|
Height
|
mm
|
260
|
260
|
260
|
260
|
400
|
400
|
807.5
|
807.5
|
|
inches
|
10.2
|
10.2
|
10.2
|
10.2
|
15.7
|
15.7
|
31.8
|
31.8
|
|
Width
|
mm
|
220
|
220
|
220
|
220
|
250
|
250
|
450
|
450
|
|
inches
|
8.7
|
8.7
|
8.7
|
8.7
|
9.8
|
9.8
|
17.7
|
17.7
|
|
Depth
|
mm
|
170
|
170
|
170
|
170
|
190
|
190
|
250
|
250
|
|
inches
|
6.7
|
6.7
|
6.7
|
6.7
|
7.5
|
7.5
|
9.8
|
9.8
|
Notes: See below.
Ratings 600V Class 75K – 280K
|
Model FR-A560L- _ _ K-NA
|
75
|
90
|
110
|
132
|
185
|
220
|
280
|
|
Horsepower Rating (*1)
|
Constant Torque
|
100
|
125
|
150
|
200
|
250
|
300
|
400
|
|
Variable Torque (*6)
|
100
|
150
|
215
|
250
|
300
|
400
|
500
|
|
Output
|
Rated Capacity (kVA) (*2)
|
Constant Torque
|
75
|
90
|
110
|
132
|
185
|
220
|
280
|
|
Variable Torque (*6)
|
75
|
110
|
160
|
185
|
220
|
280
|
375
|
|
Rated Current (A)
|
Constant Torque
|
104
|
131
|
152
|
202
|
255
|
304
|
402
|
|
Variable Torque (*6)
|
104
|
152
|
202
|
255
|
304
|
402
|
496
|
|
Overload Current Rating (*3)
|
Constant Torque
|
150% 60 sec., 200% 0.5 sec. (Inverse time characteristics)
|
|
Variable Torque (*6)
|
120% 60 sec., 150% 0.5 sec. (Inverse time characteristics)
|
|
Voltage (*4)
|
3-Phase 600V 60Hz
|
|
Power Supply
|
Rated Input, AC Voltage, Frequency
|
3-Phase 600V 50Hz/ 60Hz
|
|
Tolerable AC Voltage Fluctuation
|
488 - 632V 50Hz/ 60Hz
|
|
Tolerable Frequency Fluctuation
|
± 5%
|
|
Supply (kVA) (*7)
|
Constant Torque
|
104
|
130
|
151
|
201
|
254
|
303
|
400
|
|
Variable Torque (*6)
|
104
|
151
|
220
|
254
|
303
|
400
|
494
|
|
Protective Structure (JEM1030)
|
Open type (IP00)
|
|
Cooling Method
|
Forced air cooling
|
|
Approx. Weight (kg (lbs))
|
61 (135)
|
93 (205)
|
94 (207)
|
149 (328)
|
155 (341)
|
266 (586)
|
290 (638)
|
|
Drive Height
|
mm
|
740
|
740
|
740
|
1010
|
1010
|
1010
|
1330
|
|
inches
|
29.2
|
29.2
|
29.2
|
39.8
|
39.8
|
39.8
|
52.4
|
|
Drive Width
|
mm
|
480
|
480
|
480
|
498
|
498
|
680
|
790
|
|
inches
|
18.9
|
18.9
|
18.9
|
19.6
|
19.6
|
26.8
|
31.1
|
|
Drive Depth
|
mm
|
360
|
360
|
360
|
380
|
380
|
380
|
440
|
|
inches
|
14.2
|
14.2
|
14.2
|
15.0
|
15.0
|
15.0
|
17.3
|
|
DC Reactor Height
|
mm
|
320
|
337
|
400
|
400
|
438
|
495
|
495
|
|
inches
|
12.6
|
13.3
|
15.8
|
15.8
|
17.3
|
19.5
|
19.5
|
|
DC Reactor Width
|
mm
|
140
|
150
|
175
|
175
|
190
|
210
|
220
|
|
inches
|
5.5
|
5.9
|
6.9
|
6.9
|
7.5
|
8.3
|
8.7
|
|
DC Reactor Depth
|
mm
|
170
|
180
|
200
|
215
|
220
|
235
|
265
|
|
inches
|
6.7
|
7.1
|
7.8
|
8.5
|
8.7
|
9.3
|
10.4
|
Notes:
1. The applicable motor capacity indicated is the maximum capacity applicable when Mitsubishi 4-pole standard motor is used.
2. The rated output capacity indicated is based on the National Electric Code, 575V for 600V class.
3.The overload capacity indicated in % is the ratio of the overload current to the inverter’s rated current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100% load.
4.The maximum output voltage cannot exceed the power supply voltage. The maximum output voltage may be set as desired below the power supply voltage.
5. The torque indicated is the average value for deceleration from 60Hz to a stop and varies with motor loss.
6. For use in Variable torque mode, refer to Pr. 570.
7. The power supply capacity changes with the values of the power supply side inverter impedance (including those of the input reactor and cables).
A560 Options
Dynamic Braking
All Mitsubishi Electric VFD’s have some inherent braking capability. During controlled deceleration, motor regenerative losses are dissipated in the motor, wire, and VFD circuitry. The built-in DC injection braking allows for low speed braking and stopping.
When the above capabilities are inadequate for an application, it is necessary to add a power transistor brake unit and resistor unit in series across the DC bus. Motor regeneration causes the DC?bus voltage to increase, and when the voltage exceeds a specified threshold, the transistor turns on to pass current through the resistor. Motor kinetic energy is converted to heat energy. VFD overcurrent and overvoltage protective circuits are active at all times, and will fault-trip the VFD if the brake size is inadequate.
Two main factors must be considered when sizing the brake, the effective duty cycle (%ED) and the short time duty rating. The effective duty cycle is increased when an external resistor is added. It is preferable to profile the effective duty cycle of the units of time. With this information, the short time duty is known and the %ED can be calculated, as shown in the below example.
%ED = Braking time / total time for complete operating cycle *100
Example: Complete cycle is:
5 sec: Acceleration time to reach set speed
3 sec: Deceleration time to come to a complete stop
60 sec: Run time at set speed
12 sec: Time period motor remains stopped
%ED = 3 / (5 + 60 + 3 + 12) * 100 = 3.6%
The tables shown assume 100% brake torque, when brake torque is represented by its percentage to the rated torque of the applied motor.
Torque (kg.m) = 974 * Power (kW) / Speed (rpm).
|
Instruction Manual
|
|
Model
|
Model Number
|
|
FR-BU/BR-C
|
IB(NA)66403
|
|
Dynamic Braking Unit for 600 VAC • Braking Torque = 100%
|
|
Braking Unit Model Number
|
Weight
kg / lbs
|
Resistor Kit
Model Number
|
Weight
kg / lbs
|
Resistance
(Ohms)
|
Rated
(W)
|
Motor
(Hp)
|
Drive Model
|
|
A560
|
% ED
|
|
FR-BU-C7.5K
|
5 / 11
|
FR-BR-C3.7K
FR-BR-C7.5K
|
10 / 22
|
200
|
1200
|
3
|
2.2K
|
30
|
|
5
|
3.7K
|
10
|
|
15 / 33
|
100
|
2400
|
5
|
3.7K
|
40
|
|
7.5
|
7.5K
|
20
|
|
10
|
10
|
|
FR-BU-C22K
|
5 / 11
|
FR-BR-C22K
|
30 / 66
|
31
|
4800
|
10
|
7.5K
|
85
|
|
15
|
15K
|
40
|
|
20
|
20
|
|
25
|
22K
|
15
|
|
30
|
10
|
|
FR-BU-C55K
|
9 / 20
|
FR-BR-C55K
|
70 / 300
|
13
|
9600
|
25
|
22K
|
90
|
|
30
|
60
|
|
40
|
37K
|
30
|
|
50
|
20
|
|
60
|
55K
|
15
|
|
75
|
10
|
FR-BU-C_ _ and FR-BR-C_ _ are CSA listed.
Plug-In Options
A large part of the power and flexibility of the Mitsubishi
drives come from the available plug-in option slots.Choose the functions and models from the following table.
|
Choose up to 3 (*1)
|
|
Model Number
|
Description
|
Instruction Manuals
|
|
FR-A5AP
|
Orientation, Encoder input, Pulse train input. Provides for improved speed regulation and spindle orientation. Allows the drive pulse train input for a speed command. For spindle orientation the FR-A5AX may also be used to increase the number of stop positions to 128
|
IB(NA)66848
|
|
FR-A5AR
|
Relay Output Module allows 3 of 26 output signals to be pointed to terminals.
|
IB(NA)66810
|
|
FR-A5AX
|
12 Bit Digital Input to set frequency reference with 3 digit BCD or 12 bit binary input. Gains and offsets can also be set. Required for orientation control.
|
IB(NA)66808
|
|
FR-A5AY
|
Digital/Analog Output Expansion Module allows 7 of 26 output signals to be pointed to terminals. 16 analog output signals can be pointed to terminals.
|
IB(NA)66809
|
|
FR-A5AC
|
AC?input interface option. Allows 8 120 VAC input signals and 2 form C outputs.
|
VC2BNA00019
|
|
FR-A5AN
|
Analog?input-output option. Allows 1 4-20 mA input and 2 outputs.
|
VC2BNA00028
|
|
FR-A5NC
|
Allows CC-Link (Control and Communication) communication with the drive to operate, monitor, and change parameters.
|
IB(NA)66836
|
|
FR-A5ND
|
Allows Device Net™ communication with the drive to operate, monitor, and change parameters.
|
VC7BNA00009
|
|
FR-A5NPA
|
Allows Profibus communication with the drive to operate, monitor, and change parameters.
|
IB(NA)0600095
|
|
FR-A5NR
|
Allows RS-485 communication with the drive to operate, monitor, and change parameters.
|
IB(NA)66835
|
General Specifications
|
Control Method
|
Soft-PWM control, high-carrier frequency PWM control (V/F control, advanced flux vector control selection)
|
|
Control Specifications
|
Carrier
Frequency
|
0.4K~55K, 230 & 480V
|
700Hz to 14.5K Hz. Maximum 5KHz for Soft PWM.
|
|
0.75~55K, 600V
|
700Hz to 14.5K Hz. Maximum 8KHz for variable torque rating. Maximum 5Hz for Soft PWM.
|
|
75K~280K, 480 & 600V
|
700Hz, 1K Hz, 2.5K Hz. Maximum 1KHz for Soft PWM. 2.5KHz setting permissible only with optional sine wave filter.
|
|
Output Frequency Range
|
0.2 to 400 Hz
|
|
Frequency
Control Resolution
|
Analog Input
|
0.015 Hz (Terminal No. 2 input: 12 bit/0 to 10V, 11 bit/0 to 5V; Terminal No. 1 input: 12 bit/-10 to +10V, 11 bit/-5 to +5V)
|
|
Digital Input
|
0.01 Hz
|
|
Frequency Precision
|
Within ±0.2% of max. output frequency 25°C ±10°C / (59° to 95°F) during analog input: within 0.01% of set output frequency during digital input
|
|
Voltage / Frequency Characteristics
|
Any base frequency setting possible between 0 and 400 Hz; constant torque or variable torque pattern selection possible.
|
|
Starting Torque
|
150% at 0.5 Hz (advanced flux vector control)
|
|
Torque Boost
|
Manual torque boost
|
|
Acceleration / Deceleration Time Setting
|
0 to 3600 sec. (individual setting for acceleration/deceleration possible), linear or S-curve mode
|
|
DC Braking
|
Operation frequency (0 to 120 Hz), operation time (0 to 10 sec.), operation voltage (0 to 30%) variable
|
|
Stall Prevention Operation Level
|
Operation current level setting possible (0 to 200% variable), enable/disable selection
|
|
Operation Specifications
|
Frequency
Setting Signal
|
Analog Input
|
DC 0 to 5V, 0 to ±10V, 4 to 20mA
|
|
Digital Input
|
Input from control panel, parameter unit; BCD 3-digit or 12-digit binary (using option FR-A5AX)
|
|
Starting Signal
|
Individual selection of forward run, reverse run; starting signal self-hold input (3-wire input) selective
|
|
Input Signal
|
Multi-Speed Selection
|
Up to 15 set speeds (each speed can be set between 0 and 400 Hz; speed can be changed via control panel or parameter unit during operation)
|
|
2nd, 3rd Accel. / Decel. Time
|
0 to 3600 sec. (max. of three individual accelerations/decelerations can be set)
|
|
JOG Operation Selection
|
JOG operation mode selection terminal provided (*1)
|
|
Current Input Selection
|
Select input of frequency setting signal 4 to 20 mA DC (terminal No. 4)
|
|
Output Stop
|
Instant cutoff of inverter output (frequency, voltage)
|
|
Error Reset
|
Reset of protection operation hold state
|
|
Operation Functions
|
Upper/lower limit frequency setting, frequency jump operation, external thermal input selection, reverse polarity operation, instantaneous power failure restart operation, commercial power supply inverter switch-over function, forward run/reverse run prevention, slip compensation, operation mode selection, off-line auto tuning function, online auto tuning function, PID control, programmed operation, computer link operation (RS-485)
|
|
Output Signal
|
Operation Status
|
Five types can be selected from: inverter running, frequency reached, instantaneous power failure (undervoltage), frequency detection, 2nd frequency detection, 3rd frequency detection, in program mode operation, in PU operation, overload warning, regenerative brake pre-alarm, electronic thermal relay pre-alarm, zero current detection, output current detection, PID lower limit, PID upper limit, PID forward run, PID reverse run, commercial power supply-inverter switchover MC 1, 2, 3, operation ready, brake release request, fan trouble, and fin overheat pre-alarm. Open collector output.
|
|
|
|
|
|
Error (Inverter Trip)
|
Relay output - contact rated (230 VAC, 0.3A / 30 VDC, 0.3A); open collector - alarm code (4-bit) output
|
|
For Meter
|
One type can be selected from: output frequency, motor current (constant or peak value), output voltage, frequency setting value, operation speed, motor torque, converter output voltage (constant or peak value), regenerative brake duty (*2), electronic thermal relay load rate, input power, output power, load meter and motor excitation current. Pulse train output (1,440 pulse/sec./full scale) or analog output (0 to 10 VDC).
|
|
|
|
Display
|
Displayed on
FR-DU04 Control
Panel or FR-PU04 Parameter Unit
|
Operation Status
|
Select from output frequency, motor current (constant or peak value), output voltage, frequency setting value, operation speed, motor torque, overload, converter output voltage (constant or peak value), electronic thermal relay load rate, input power, output power, load meter, motor excitation current, cumulative power ON time, actual operation time, cumulative power, regenerative brake duty and motor load rate.
|
|
Error Details
|
Details of errors are displayed when the protective function activates. Details of up to eight errors are saved. (Only four errors are displayed on the control panel.)
|
|
Additional Displays
Only on FR-PU04
Parameter Unit
|
Operation Status
|
Input terminal signal status, output terminal signal status, option mounting status, terminal assignment status.
|
|
Error Details
|
Output voltage, current, frequency and cumulative power ON time before protective function activates
|
|
Interactive
|
Operation guide and troubleshooting with help function
|
|
Protective and Warning Functions
|
Overcurrent cutoff (during acceleration, deceleration, constant speed), regenerative overvoltage cutoff, undervoltage, instantaneous power failure, overload cutoff (electronic thermal relay), brake transistor error (*2), ground fault overcurrent, output short circuit (*4), stall prevention, overload warning, brake resistor overheating (*2), fin overheating, fan trouble (*4), option error, parameter error, PU disconnected number of retries exceeded, output phase loss, CPU error, 24 VDC power output short circuit, control panel power short circuit, main circuit fault (*5).
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Environment
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Ambient
Temperature
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0.4K~55K,
240V & 480V
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-10°C (+14°F) to +50°C (+122°F), no frost or condensation. -10°C (+14°F) to +40°C (+104°F) when either the variable torque rating or the FR-A5CV dirt protection attachment is used. -10°C (+14°F) to +30°C (+86°F) when both the variable torque rating and the FR-A5CV are used in combination.
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0.75K~55K,
600 V
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-10°C (+14°F) to +40°C (+104°F), no frost or condensation. -10°C (+14°F) to +30°C (+86°F) when the FR-A5CV dirt protection attachment is used.
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75K~280K,
480 & 600V
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-10°C (+14°F) to +50°C (+122°F), no frost or condensation.
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375K~900K,
480 & 600V
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-10°C (+14°F) to +40°C (+104°F), no frost or condensation.
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Ambient Humidity
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90% RH or less (no condensation)
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Storage Temperature *3
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-20° to 65°C / -4° to 149°F
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Atmosphere
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Indoors (no corrosive gases, flammable gases, oil mist or dust)
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Altitude
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1000m above sea level. Contact factory for higher altitude deratings.
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Vibration
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5.9 m/s2 (0.6G max.) based on JIS C 0911
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Terminal Connection
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Table
of Contents
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Next Page
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